Stability of transverse changes with clear aligners and hyrax expanders from the mixed to the permanent dentition

Introduction

This study evaluated the longitudinal stability of transverse changes in patients treated with the Invisalign First system (IFS; Align Technology Inc, Tempe, Ariz) and hyrax expanders during the mixed dentition, followed through the permanent dentition. The objective was to determine whether expansion achieved during the mixed dentition was maintained through the transition to the permanent dentition.

Methods

This retrospective longitudinal study included 119 patients: 44 patients treated with IFS, 36 patients treated with hyrax, and 39 untreated controls. Arch width changes at the canines, premolars, and first molars were measured on digital study models at 3 time points: pre-phase 1 treatment (T1), post-phase 1 treatment (T2), and pre-phase 2 evaluation (T3). Vertical skeletal changes were evaluated in a cephalogram subgroup. Statistical analyses included analysis of variance and linear mixed-effects models.

Results

Both IFS and hyrax groups showed greater maxillary arch width increases from T1 to T3 (IFS: 1.8-2.8 mm; hyrax: 2.2-3.7 mm) than controls (0.4-1.2 mm; P <0.0001). At T2, hyrax showed significantly greater interpremolar and intermolar expansion (4.1-4.8 mm) than IFS (1.9-2.8 mm), but more relapse from T2 to T3. The IFS group also showed increased mandibular arch width from T1 to T3 (1.9-2.9 mm) compared with controls ( P <0.05). No significant vertical skeletal changes from T1 to T3 were observed.

Conclusions

Both IFS and hyrax produced maxillary arch expansion that was maintained throughout the transition from mixed to permanent dentition. The IFS also showed stable mandibular arch expansion, supporting its use for mild crowding or transverse deficiencies without long-term vertical effects.

Highlights

  • Both the Invisalign First system and hyrax expanders increased maxillary arch width in mixed dentition.

  • Both appliances produced greater maxillary arch width than the control group at pre-phase 2 evaluation.

  • Hyrax resulted in 1.3-2.6 mm greater maxillary arch width than controls.

  • The Invisalign First system resulted in 0.7-2.0 mm greater maxillary arch width than controls.

  • No clinically meaningful vertical skeletal differences were found.

Discrepancies in the transverse dimension and arch length deficiencies can be corrected during the mixed dentition through maxillary expansion. Approximately 7% of American children present with posterior crossbite, a condition that rarely self-corrects, and the prevalence of crossbites increases to 9.5% in adults. Because transverse facial growth is typically completed earlier than sagittal and vertical growth, early expansion is indicated to correct maxillary constriction, promote arch development, and preserve space, which are frequently considered key objectives of mixed dentition (phase 1) treatment. ,

A variety of expansion devices are available for use in mixed dentition, including fixed hyrax expanders, Haas expanders, Quad helixes, and removable expanders. The skeletal and dental effects of these appliances have been well documented. ,, In addition to transverse changes, maxillary expanders can also affect other dimensions. Previous studies have shown that rapid palatal expansion treatment tends to increase the vertical dimension because of the backward rotation of the mandible, a consequence of maxillary downward displacement during midpalatal suture opening and dental tipping or extrusion of lingual cusps of maxillary posterior teeth.

Clear aligner therapy was extended to younger patients with the introduction of the Invisalign First system (IFS; Align Technology Inc, Tempe, Ariz) in 2018. IFS is suggested to be effective, enabling clinicians to use clear aligners during the mixed dentition to promote arch development and address crowding, protrusion, or rotations in growing patients. , Similar to other clear aligner therapies, IFS offers several advantages, such as fewer dietary restrictions and easier maintenance of oral hygiene compared with fixed appliances. For patients with mild crowding or limited transverse maxillary deficiency, several studies have shown that IFS can serve as a reasonable alternative to conventional maxillary expanders. ,, However, clear aligners primarily achieve dentoalveolar expansion rather than skeletal expansion, which may have different long-term stability characteristics compared with the expansion achieved by hyrax expanders.

Recent studies have examined the short-term transverse effects of the IFS. ,,,,, These reports indicated that IFS can produce clinically useful expansion in appropriately selected patients. However, to the best of our knowledge, no study has evaluated whether these transverse changes achieved by IFS during mixed dentition, measured as arch width increases between primary canines and primary molars, are maintained after the exfoliation of the primary teeth and the eruption of the permanent successors (canines and premolars), at the beginning of phase 2 treatment, particularly in comparison with outcomes from hyrax expanders or untreated controls.

The primary objective of this study was to assess the arch width changes from the start of phase 1 treatment in the mixed dentition to the start of phase 2 in the permanent dentition among patients treated with IFS, compared with those treated with hyrax expanders and untreated controls. A secondary objective was to assess whether the treatment-related transverse changes achieved in phase 1 were maintained through the transition to permanent dentition, by quantifying any relapse that occurred during the retention period. An additional objective was to assess whether vertical skeletal changes differed among the IFS, hyrax, and control groups.

Material and methods

This retrospective longitudinal cohort study was approved by the institutional review board at the University of the Pacific in San Francisco, California (#2022-183). A total of 119 patients were identified and categorized into 3 groups: IFS, hyrax, and untreated controls. The control group was obtained from the American Association of Orthodontists Foundation Craniofacial Growth Legacy Collection (Michigan and Oregon growth collections). Treatment groups were derived from 2 private practices (S.T. and M.B.), with both practitioners holding American Board of Orthodontics certifications.

To minimize selection bias, the practitioners were not involved in the sampling process. Consecutive eligible patients treated between September 2018 and June 2022 were screened. The inclusion criteria consisted of complete digital study casts at all 3 time points: T1 (pretreatment in mixed dentition), T2 (posttreatment in mixed dentition), and T3 (at least 1 year after T2, in permanent dentition) and ≥4.0 mm planned maxillary expansion. Exclusion criteria included the use of other appliances, such as mandibular advancement devices. Patients with bilateral posterior crossbites were also excluded, as both clinicians used hyrax expanders in these patients to achieve skeletal maxillary expansion. After applying the inclusion and exclusion criteria, 44 and 36 patients met the requirements for the IFS group and the hyrax group, respectively.

The control group consisted of 39 untreated subjects from the American Association of Orthodontists Foundation Growth Legacy Collection, with records available at comparable time intervals. The control group was matched to the treatment groups by age, sex, and Angle classification.

Sample size calculations were performed to ensure study power with a 2-tailed test α of 0.05 and 80% power. To detect a change of ≥1 mm in intermolar width, corresponding to an effect size of 0.7 based on a previous study, the required sample size was estimated to be 18 patients per group.

IFS treatment used removable clear aligners in both maxillary and mandibular arches, with sequential staging expansion, 0.25 mm expansion per aligner, and 7-day aligner changes. The patients were instructed to wear aligners primarily after school and at night. During retention (T2-T3), passive aligners were used as retainers until they no longer fit the erupting dentition, after which no retainers were used. Patients were monitored approximately every 4 months during the retention period.

In the hyrax group, tooth-borne hyrax expanders were banded to the permanent maxillary first molars and activated one-quarter turn per day (0.25 mm) for approximately 4 weeks, then 3 turns per week as needed until the lingual cusps of the maxillary molar approximated the buccal cusps of the mandibular molar. Expanders were retained passively for an additional 3 months, after which maxillary 2 × 4 fixed appliances were placed. In the mandibular arch, 40% patients received a lower lingual holding arch, 20% had lower 2 × 4 or 2 × 6 fixed orthodontic appliances, and 40% received no treatment. Retention consisted of clear maxillary retainers with palatal and molar occlusal coverage, incorporating cutouts for erupting teeth. For patients with mandibular fixed appliances, the lower lingual holding arch served as retention; otherwise, no mandibular retention was used.

Digital study models were measured with Ortho Analyzer software (3Shape, Copenhagen, Denmark). Three calibrated examiners identified dental landmarks: the cusp tips of canines, the central fossae of primary molars and permanent premolars, and the centroid of the permanent molars. The centroid measurement was determined by connecting the 4 main cusps of each first molar and identifying the geometric intersection point. Four transverse measurements were recorded at each time point (T1, T2, and T3) per arch for all 3 groups ( Fig 1 , A and B ). Interexaminer reliability was excellent (intraclass correlation coefficient = 0.97-0.98), and the average of the 3 examiners’ measurements was used for analysis. Lateral cephalometric radiographs were available for 94 patients (IFS group: 31, hyrax group: 30, and control group: 33). Cephalometric tracing was performed using Dolphin Imaging & Management Solutions (version 12; Chatsworth, Calif) by a single examiner (A.T.) and verified by a faculty member. A standard set of cephalometric measurements was recorded at T1 to confirm baseline comparability among the 3 groups. Two vertical skeletal measurements, SN-MP and FMA, were analyzed longitudinally to evaluate potential vertical changes associated with expansion.

Fig 1

Arch width measurements on the study casts: A, Mixed dentition; B, Permanent dentition. a, Maxillary C-C or 3-3; b, Maxillary D-D or 4-4; c, Maxillary E-E or 5-5; d, Maxillary 6-6; e, Mandibular C-C or 3-3; f, Mandibular D-D or 4-4; g, Mandibular E-E or 5-5; and h, Mandibular 6-6.

Statistical analysis

Descriptive statistics were computed to report the mean, standard deviation, and percentage. Group differences were assessed with analysis of variance, and P values were adjusted for multiple comparisons using false discovery rate. Changes in the arch width were further evaluated with a linear mixed-effects model, including fixed effects for treatment, timepoints, and their interaction, to compare changes from T1 to T3 between treatment and control groups. The significance level for all statistical analyses was set at P = 0.05. Statistical analyses were performed using statistical packages in R (R Foundation for Statistical Computing, Vienna, Austria) and Python (version 3.12.2, Python Software Foundation, Wilmington, Del), which implement standard procedures equivalent to those used in conventional statistical software.

Results

The study comprised 3 groups: control (n = 39; 17 males and 22 females), hyrax (n = 36; 12 males and 24 females), and IFS (n = 44; 21 males and 23 females). No statistically significant differences were observed in the age and Angle classification distribution among the 3 groups ( Table I ). The mean age at T1 was approximately 9.1 years across groups. The mean time interval from T1 to T3 was 3.8 years for control, 3.9 years for hyrax, and 3.3 years for IFS groups, with a minimum of 1 year of supervision between T2 and T3 for all groups. At the baseline (T1), no statistically significant differences were observed in the skeletal or dental cephalometric measurements ( Table II ). The IFS group showed a slightly greater maxillary intermolar width (46.8 ± 2.3 mm) than the control group (44.4 ± 2.5 mm) ( Table III ). Both treatment groups achieved significant expansion during phase 1 treatment compared with the control group ( P <0.0001 for all measurements; Table IV ). The hyrax group demonstrated greater maxillary expansion, with increases of 3.6 ± 1.9 mm in intercanine width and 4.4 ± 2.1 mm in intermolar width. The IFS group showed a smaller but still statistically significant increase of 2.9 ± 2.0 mm (intercanine) and 1.9 ± 1.3 mm (intermolar). In contrast, the control group showed minimal changes, ranging from 0.2 ± 0.7 mm to 0.7 ± 0.8 mm. In the mandibular arch, the IFS group showed significant increases in widths of 2.0 ± 1.8 mm (intercanine), 3.7 ± 2.6 mm (inter-first primary molar), 3.2 ± 2.2 mm (inter-second primary molar), and 2.4 ± 1.4 mm (intermolar).

Table I

Subject characteristics by group

Control (n = 39) Hyrax (n = 36) IFS (n = 44) P value
Age (y)
T1 9.12 ± 1.23 9.16 ± 1.14 9.21 ± 1.26 0.94
T2 10.49 ± 1.10 10.35 ± 1.20 10.43 ± 1.07 0.87
T3 12.87 ± 1.18 13.07 ± 1.05 12.52 ± 1.31 0.23
Time interval (y)
T1-T2 1.37 ± 0.95 1.19 ± 0.53 1.22 ± 0.48 0.66
T2-T3 2.38 ± 1.27 2.72 ± 1.05 2.09 ± 0.88 0.12
T1-T3 3.75 ± 1.18 3.91 ± 1.03 3.31 ± 0.96 0.12
Sex
M:F 17:22 12:24 21:23 0.42
Angle classification
Class I 19 19 20
Class II 17 13 19 0.93
Class III 3 3 5
Crowding (>3 mm)
Mx at T1 0 (0) 7 (19.4) 9 (20.5) 0.003
Md at T1 1 (2.6) 11 (30.6) 22 (50.0) <0.0001
Mx at T3 4 (10.3) 6 (16.7) 2 (4.5) 0.22
Md at T3 7 (17.9) 5 (13.9) 3 (6.8) 0.29
Unilateral crossbite at T1 1 (2.6) 13 (36.1) 9 (20.5) 0.006

Note. Continuous variables are presented as mean ± standard deviation; categorical variables are presented as counts (percentages) (n [%]).

P value and 1-way ANOVA are continuous, and chi-square tests are categorical.

M, male; F, female; Mx, maxillary; Md, mandibular; ANOVA, analysis of variance.

Table II

Cephalometric measurements at T1

Control (n = 33) Hyrax (n = 30) IFS (n = 31) P value
Mean SD Mean SD Mean SD
SNA (°) 81.60 3.52 81.35 4.28 81.76 4.15 0.92
SNB (°) 76.85 3.74 77.24 4.08 77.01 3.31 0.92
ANB (°) 4.74 2.51 4.12 2.44 4.74 2.00 0.66
SN-MP (°) 34.33 4.46 33.62 4.77 34.69 5.06 0.84
FMA (°) 26.02 4.00 24.83 4.44 26.44 4.56 0.54
U1-SN (°) 102.89 7.85 102.84 9.96 101.17 10.96 0.84
IMPA (°) 90.88 5.93 94.18 5.70 91.02 5.56 0.13
IIA (°) 131.91 9.54 129.37 11.23 133.11 10.57 0.55
Overjet (mm) 4.61 1.97 3.52 1.92 4.34 2.69 0.29
Overbite (mm) 1.38 3.40 2.05 2.13 2.86 2.45 0.25

Note. P value and ANOVA tests are adjusted for multiple comparisons.

SD , standard deviation; ANOVA, analysis of variance.

Table III

Arch width measurements at T1

Control (n = 39) Hyrax (n = 36) IFS (n = 44) P value Group comparison
Mean SD Mean SD Mean SD
Maxilla
3-3 31.49 2.12 31.24 2.04 32.08 2.12 0.40
4-4 33.77 2.23 34.0 2.23 34.83 2.29 0.30
5-5 38.93 2.77 39.09 2.74 40.56 2.18 0.06
6-6 44.43 2.54 45.55 2.87 46.83 2.30 0.01 Control and IFS
Mandible
3-3 26.04 1.66 25.20 2.10 25.39 2.06 0.32
4-4 29.11 1.75 29.16 1.79 29.11 2.38 0.97
5-5 34.99 2.07 35.17 2.32 35.49 2.36 0.79
6-6 40.23 2.21 40.71 2.27 41.22 2.09 0.30

Note. P value and ANOVA tests are adjusted for multiple comparisons.

For consistency across the tables, C-C is denoted as 3-3, D-D as 4-4, and E-E as 5-5, even in the mixed dentition.

SD , standard deviation; ANOVA, analysis of variance.

Table IV

Arch width changes from T1 to T2

Control (n = 39) Hyrax (n = 36) IFS (n = 44) P value Group comparison
Mean SD Mean SD Mean SD
Maxilla
3-3 0.16 a 1.59 3.55 b 1.87 2.87 b 1.96 <0.0001 Control and hyrax; control and IFS
4-4 0.15 a 0.70 4.10 b 1.88 2.75 c 1.93 <0.0001 Control; hyrax; IFS
5-5 0.23 a 0.67 4.75 b 2.31 2.67 c 1.69 <0.0001 Control; hyrax; IFS
6-6 0.66 a 0.80 4.36 b 2.06 1.88 c 1.32 <0.0001 Control; hyrax; IFS
Mandible
3-3 –0.19 a 1.02 0.91 b 1.48 2.01 c 1.78 <0.0001 Control; hyrax; IFS
4-4 0.40 a 1.16 1.46 a 1.95 3.65 b 2.58 <0.0001 Control and IFS; hyrax and IFS
5-5 0.07 a 0.67 1.59 b 1.77 3.24 c 2.16 <0.0001 Control; hyrax; IFS
6-6 0.12 a 0.67 2.18 b 1.27 2.44 b 1.44 <0.0001 Control and hyrax; control and IFS
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Jun 27, 2026 | Posted by in Orthodontics | Comments Off on Stability of transverse changes with clear aligners and hyrax expanders from the mixed to the permanent dentition

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